More snippets about SMLE barrels
Here's something interesting about early SMLE (No1 Mk111) barrels.
The rifling is tapered. (Or at least, supposed to be.)
Reference is: A. I. D. 483F, to accompany Specification S. A. 307F, 2 Sheets.
Section view of rifling shows:
Dia. of Bore .303 to .305 Rej(ect)
Depth of Rifling .0055 (at 14" from muzzle) to .007 at muzzle
Longitudinal section drawing shows-
At the muzzle:
Dia of Bore .303 Acc. .305 Rej.
Dia of Rifling .3155 Acc. .3205 Rej.
At 11" from the breech end:
Dia. of rifling .3125 Acc. to .3175 Rej
What were they thinking?
Later (circa 1938) drawings effectively specify a parallel bore and groove, with high and low tolerances, however the maximum groove diameter is still far in excess of nominal bullet diameter.
I do not have details of the rifling cutter setup. What I do know is that a lot of effort went into lapping the bore to a mirror surface before rifling. This often produced barrels that are larger in finished bore diameter at the muzzle than in the middle. By current barrel making philosophy, this would be regarded as "not a good thing".
Looking through a few "new" (as in never fitted, just out of the wrapper) late production Australian SMLE barrels, it is very clear that the bores were lapped to a fabulous finish, while the grooves show very obvious striations from "fuzzy" cutter edges.
Flat based Mk7 projectiles will be hammered into the rifling grooves at launch. The problem is that as the bore pressure drops closer to the muzzle, it is likely that the bullet will cease to be forced into the grooves. If the rifling tapers outwards towards the muzzle, gas blow-by will occur. If the taper is bad enough, there will be a lot of very interesting turbulence acting on the base of the bullet at departure. If you are silly enough to shoot Mk8Z or other boat tails in such a barrel, it will get even more disconcerting.