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Heat Shield Added Details
I realized how easy it could be to roll the rear edge and add the two dimples so I couldn't resist giving it a shot. A ball peen hammer and the steel pipe easily rolled the rear edge. I learned something else in the process and I'm really pleased with how finished it looks.
A 5/16" hole was drilled into a piece of PVC pipe to capture the dimple as it was pounded in with a drift punch that was ground flat and filed round.
Some Perma Blue was applied and I was surprised how quickly and extremely well the metal accepted it and reacted.
The bow in the shield bothers me but there must be way to deal with it somehow. This is just trial piece anyway so hopefully the next one will be a more improved model.
Best
3 Attachment(s)
Heat Shield Prototype No. II
Finally got together with a friend early this afternoon to rout a groove in a 2x6. The idea is to press a 1" pipe down onto the flat that will be held centered with some nails both sides or whatever. Next step is to visit another friend with an hydraulic press and force the pipe down over the flat into the basic shape needed for the heat shield.
Additional final fitting probably will be required plus the rear of the shield end will need the rounded edge.
Not sure when I'll get to the next step of using the press but will get back with results sometime soon. If the second one turns out as good as expected the third, and slightly longer flat will be shaped at the same time.
Dick