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91 Mauser chambering problem
After reforming a bunch of 30-06 brass, I loaded up and went to my club to fire-form the cases for my 7.65 Mauser.
Closing the bolt was tight but extracting the empty was easy. Empty cases chambered easily, but after full length sizing
it was again an effort to close the bolt [on the same empty case]
Case length was fine after sizing, so the question is: are the chamber dimensions different on a 91 compared with an 09 which Lyman
probably made their dies for ?
I've checked Olsen's book and everything else that I have but I can't find any info.
I guess the obvious answer is to neck size only in future, but it's an interesting mystery.
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06-28-2009 07:15 PM
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Advisory Panel
You have described the symptoms of a full-length sizer not adjusted to compensate for press flex, leaving a visible gap between die and shell holder when actually sizing a case. While this may not be the source of your problem, it's a very common error.

This condition displaces the shoulder forward as the die reduces body diameter. The result is insufficient "headspace" - the sized case's head-shoulder dimension is now greater than the space available in the chamber.
Most die makers are careful to warn about this in their instructions -- RCBS - When setting up the full length sizer die, screw the die down until it touches the shell holder at the top of the press stroke. Then lower the shell holder and screw the die down about 1/8 to 1/4 turn. You will feel a slight thump as the leverage system cams over center. Size the case and again check it in the chamber. Size a couple more cases and check in the chamber. If these cases chamber, go ahead and size and load the rest of the cases.
- Lee - When using our full length sizing dies for rifle cartridges, the die should be turned in to touch the shell holder and then enough more that there is no daylight between the top of the shell holder and the bottom of the die during the sizing process. This is the preferred method because the act of sizing sometimes results in flex that prevents the shell holder from touching the bottom of the die. . . If you note that your Lee Die doesn't appear to push the shoulder of your case back, ensure that you are adjusting the die so that there is no daylight between the top of the shell holder and the bottom of the die during the sizing process. If you see daylight at the top of the stroke, readjust the die downward and repeat sizing until it disappears.
Many handloaders apparently miss the part about the added adjustment, stop when they merely have contact under a no-load condition, and never bother to check for contact during sizing. While this often works OK for rifles with generous chambers, it isn't good enough for those with precise workmanship and tight tolerances.
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The Following 3 Members Say Thank You to Parashooter For This Useful Post:
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Advisory Panel
My woods "carry" rifle is a very light, very short 91 Mauser sporter with peep sights. It has a super short barrel, Timney trigger, and Williams sights on a drawfiled barrel. It is very accurate with 130 spitzers. We call her "Master Blaster".
The 7.65 round can be handloaded to a wide variety of circumstances. One can make those 130 grainers rock and roll. My 12 year old grandson loves it.
I use Norma 7.65 cases, but 30-06 brass can easily be adapted as you know. It is a fun little rifle to shoot, and the 7.65 is one of my favorite rounds. I also have an Engineer's Carbine, but it stays in the safe. Good luck with yoursm as I think the advice you have been given will solve your problem.
Jim
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"Me. All the rest are deados!"
67th Company, 5th Marines 1st Sgt. Daniel "Pop" Hunter's response to 1st Lt. Jonas Platt's query "Who is your Commander"?, Torcy side of Hill 142, Belleau Wood, 8:00 am, 6 Jun 1918.
Semper Fidelis!

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dogtag
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I wish you were right Parashooter, then the problem would be solved.
However, my die is set correctly and is camming over.
I've been reloading for 30 years, so I'm pretty good at it, but the results you describe from a badly set die seem to fit pretty well even though, as I said, my die is set correctly.
I'm going to have to fire form all my cases again and then neck size only.
Sounds like a tack driver you've got there Jim. You're bringing the boy up right.
Thanks all.
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Advisory Panel
Sounds like you may have a tight chamber. I know of no difference between 7.65 mm round dimensions from year to year or model to model.
How does the rifle handle military or commercial 7.65 rounds?
Jim
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"Me. All the rest are deados!"
67th Company, 5th Marines 1st Sgt. Daniel "Pop" Hunter's response to 1st Lt. Jonas Platt's query "Who is your Commander"?, Torcy side of Hill 142, Belleau Wood, 8:00 am, 6 Jun 1918.
Semper Fidelis!

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Get a PrecisionMic headspace gauge from RCBS and compare the as-fired headspace vs the as-resized headpace. Then you have the info for some follow-on decisions.
Real Guns
Depending on what you find, realize that even necksizing-only results in gradual lengthening of the case -- especially with a conventional reloading die. So after you find out how much you need to "bump" the as-resized headspace down, consider machining/belt sanding the shellholder face down a few thousands to compensate**
-- OR --
Get a Redding shellholder set that compensates for any number of out-of-spec conditions
shellholders.html
**(Make sure you tag it/keep it separate)
Last edited by MEHavey; 06-29-2009 at 02:35 PM.
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Advisory Panel
If the die is adjusted for full shellholder contact under load but the sized cases still won't chamber easily, you have several choices of remedy -- Return the die and several fired cases to the manufacturer for replacement or re-working. Most will not charge for this unless the fired cases show that the chamber is grossly out of spec.
- Face off the mouth of the sizer die enough so it sizes sufficiently to fit your chamber.
- Face off the top of a spare shellholder until sized cases fit. Mark this shellholder distinctively and reserve for use with this rifle. (I believe it's better to remove stock from a cartridge-specific sizer die than from a shellholder that could be used in error for another cartridge of the same head configuration.)
- Ream the chamber deeper.
Before trying any of these remedies, check to see if new 7.65 cases or factory ammo will chamber easily. If they do, you have a handloading problem. If not, you have a rifle problem and you'll need headspace gauges and a 7.65 Mauser chamber reamer to correct it precisely.
The RCBS "Precision Mic" does not appear to be offered in 7.65 Mauser. With a good caliper and an empty 9mm pistol case, you can perform relative measurements of head-shoulder dimension to compare fired and sized cases - and at significantly less cost. This will enable you to determine how much, if any, adjustment is required for your sizer or shellholder.

The Redding competition shellholder set is a series of incrementally thicker shellholders. They will not be useful if what you need is a thinner one.
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I like it.
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dogtag
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After much frustration and head scratching, I think I've figured it out.
I noticed that a few cases would chamber easily, some were tight, and many would not chamber at all.
It finaly dawned on me to check head stamps. The Lake City brass, of which
I have only about 12 chambered easily. The Remington, of which I have 100 formed + 50 unformed is the sticky stuff.
It's that damn Murphy again.
Great info from you guys. Thanks.
Anybody want 50 Rem once fired 30-06 for postage
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