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FINISHED IT.... So I had this spare No4 action, and a Jungle carbine barrel...
Hey folks, for the past few weeks, I've been working on this one on and off.
Before the holidays, I bought a parts lot; in there was a decent jungle carbine barrel.
A few weeks later, I thought about what to do with it.
Looking at the "donor bin", I find an ugly No4 action. It had been spray painted with tremclad (very badly - moving parts were no longer moving, stuck in paint...)
I got to work. Stripped the paint, removed the rust, reblued (cold). Put the barrel on the action...

I didn't want to order the repro stock from Numrich (I find it's slightly not to scale with the original Jungle forend). I took a slightly bruised No4 forend. I cut it as far forward as I could while avoiding cutting into the lightening holes. I cut part of the forend tip, and screwed / glued it to the shortened forend.


Then, fun with the band sander. The Jungle forend is quite slimer than the No4..

I dediced to use the No4 forend metal "cap" to make the jungle forend cap:

I cut it in half, and did a tiny bit of mig welding to have it stay in place. I still have to clean up the weld.

What about the rear receiver "band", or ring, which holds the handguard in place? I didn't want to remove the flash hider to slide the ring in place (or remove the barrel again... Mind you I should have thought about that when the barrel was off!). So I cut the ring open, twisted it a bit, put it around the barrel, and mig welded it back together.

Time to carve the recess for the middle band:



And fix one of the screw holes in the butt stock (it was off by quite a bit)

Test fitting of the parts...


I still have to do final finishing of the parts, and adjust the trigger pull, but that's about it. Almost done...
Lou
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Last edited by louthepou; 04-07-2013 at 07:56 PM.
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04-03-2013 09:19 PM
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Legacy Member
Nice job, I have one done almost exactly the same way.
The Numrich jungle carbine stocks are modified No 4 ones, so you could have saved a lot of work!
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The Following 3 Members Say Thank You to louthepou For This Useful Post:
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Fine job. Now what we're all dying to know is how does it shoot?
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Originally Posted by
vintage hunter
Fine job. Now what we're all dying to know is how does it shoot?
Argh, it won't be before April 26th before I get the time to test it!!! Range report will come, don't worry
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It will probably shoot better than a real No.5. Was it the Pakistanis who built No.5s with No.4 actions and didn't have the wandering zero problem? Nice work.
Keep Calm
and
Fix Bayonets
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Impressive! Would you call it a No.4-1/2 ? Looking forward to seeing the test target.
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Originally Posted by
Maxwell Smart
Nice job, I have one done almost exactly the same way.
The Numrich jungle carbine stocks are modified No 4 ones, so you could have saved a lot of work!
Don´t think so! They cut the fore-end too short. Lou´s method is novel. I used a No. 4 fore-end and plugged the gap.