- No surprise. The factory loaded 45s would probably have a lead alloy bullet with approx. BH15 or more and would hardly upset into the bore.
Since the groove diameter of a .577-450 barrel at the breech end is something in the range .470"-.480" they are just going to rattle down the bore and not take the rifling properly.
Once again, no surprise. The soft lead bullets with a hollow base can expand to fill the bore much better. But the bullets are still too short to provide the kind of accuracy one expects from a rifle.
As you have already been bitten by the M-H bug, I strongly recommend that you search around here
Martini-Henry Forum - British Militaria Forums
where you will find more information on shooting M-H´s than anywhere else.